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St Lawrence Jewry Church: First major overhaul for Wren church since Blitz renovation

2021-12-15

Julian Harrap Architects and Bakers of Danbury have started work on this important Grade 1 Listed church.

The first major programme of repair and conservation for more than 60 years has begun to the Grade I Listed St Lawrence Jewry Church next to the Guildhall, home to the City of London Corporation, the centre of government in the City of London.

Julian Harrap Architects LLP has been commissioned by the City of London Corporation to undertake a comprehensive programme of repair and conservation work to the church. The practice’s contribution includes detailed research and use of its highly regarded historic building knowledge to reinvigorate this architectural gem.

The work is being carried out by Bakers of Danbury Ltd with Imperial Stone sub-contracting. Both firms are respected for their expertise on historic and listed properties.

It is the first time since 1957 that any major works have been carried out to St Lawrence Jewry, although last time the even more substantial programme was to remediate the damage caused in World War II following a direct strike by an incendiary bomb during the Blitz.

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After being hit by a bomb during the Blitz

St Lawrence Jewry after taking a direct hit by an incendiary during the Blitz in 1940.

The current project is a major and ambitious restoration of an important Wren church in its own right.

The exterior works include specialist masonry cleaning, starting with a Doff clean, nebulous spray and chemical poultices in areas of particularly difficult accumulations of dirt. Repairs to the Portland stone elevations and the restoration of 11 striking stained-glass windows originally made by the celebrated artist Christopher Rahere Webb (1886-1966) will also be carried out.

It is unusual to see a building of this stature in London in such a relatively neglected state these days. “It’s been unloved for so many decades,” says Andrew Coles, the Associate at Julian Harrap Architects in charge of the project.

One of the reasons it has been neglected is because of a long-standing dispute between the City of London Corporation and the Church of England over who should pay for it. With water starting to penetrate the fabric a resolution was starting to become urgent and in the end it is the Corporation that is paying for the external work of Phase One and the Church of England that will pay for the internal works of Phase Two.

The Church is remaining open during phase one of the project, which involves the cleaning and repair of the masonry and carved stonework, renewing, structurally reinforcing and thermally upgrading the lead-clad hipped roof over the Nave, re-roofing the Commonwealth Chapel, the Vicarage Apartment that was added in 1957 and the roof to the south-west of the tower.

The timber framed, lead-clad cupola and spire will be renovated and the lead gutters and downpipes replaced. Lightning protection will also be replaced and fibrous plaster ceilings will be repaired and structurally strengthened.

Phase Two is due to start next year. It will involve all internal works, including full electrical re-wiring, replacement of all water pipes and the heating system, and an upgrade of fire safety.

The layered history of St Lawrence Jewry Church, which is adjacent to London’s Roman Amphitheatre, a Scheduled Ancient Monument, makes it one of the City’s most valued heritage assets.

The site has been used as a place of worship since at least the 12th century, when a medieval church was founded there in 1136, although the discovery of burials dating from 1040 in Guildhall Yard suggest a church or chapel was already on the site by this date.

In 1666, when the Great Fire swept through London, the medieval church was largely destroyed and Sir Christopher Wren was tasked with designing a new church. The rebuilding was completed in 1677.

St Lawrence Jewry was the most expensive of the 51 churches rebuilt after the fire.

In 1940 the building took a direct hit from an incendiary bomb dropped during an air raid of the World War II Blitz. The interiors were incinerated but the Portland stone of Wren’s walls and tower, and one of the obelisks on a corner of the tower, survived.

A temporary chapel was created within the ruins, where services continued to be held. A bell was installed, which is today on the north-west roof and is still rung every Wednesday before services.  It bears the inscription EECE POST IGNE, VOX (after the fire a voice) from Kings 19:12.

The bell still rung every Wednesday

The bell rung for the services in a temporary chapel created after an incendiary direct hit in 1940 is still on the north-west roof and is rung every Wednesday.

Temporary stabilisation work was carried out immediately after the war, which included filling the crypt with concrete that now prevents access to the remnants of the 12th century church that was on the site.

The City architect of the time, Cecil Brown, oversaw the rebuilding of St Lawrence Jewry in 1954-57. Many of the finishes to the roofs, gutters, cupola and spire date from then and are, therefore, at the end of their service lives, as can be seen by the water ingress that Bakers of Danbury says has become an increasing problem in recent years.

The surviving Wren masonry suffers from heavy carbon staining and discolouration as well as ‘corrosion jacking’, a problem familiar enough in conservation caused by concealed iron cramps rusting due to water ingress, expanding and cracking the stonework. It has resulted in some quite sizable pieces of stone falling off the building.

For his reconstruction, Cecil Brown used quite shelly Portland limestone, so in order to match it a similar looking Whitbed is being used now.

Cecil Brown referred to detailed survey drawings of the church produced by John Clayton in 1848, which were instrumental in producing a faithful Wren reproduction.

Julian Harrap Architects also referred to a measured survey drawing of the church by Hubert Bateman dated 1909 and photographs from the turn of the 19th/20th centuries, as well as a new measured survey using scanners and drones carried out by chartered surveyor James Brennan Associates.

Hubert Bateman drawings dated 1909

The measured survey drawing of the church by Hubert Bateman dated 1909.

Andrew Coles says they did contemplate creating a digital twin but the nature of the work was expected to be small scale initially, even though it has since snowballed, and the digital twin idea was not pursued.

A revelation about the building following the cleaning has been that one of the Wren Portland stone ashlar walls was removed and replaced shortly after World War I.

It had been thought the wall was medieval, roughly built of a mix of materials because it was originally hidden in an alleyway. But Andrew Coles discovered it had in fact been Portland ashlar like the rest of the church.

The ashlar appears to have been stolen in the 1920s and replaced with whatever was to hand, which includes clunch, brick, ragstone, coursing tiles and ironstone. The insult was increased in the 1950s when the wall was repointed using hard cement.

1920s replacement masonry

Cleaning of the north elevation wall revealed a mix of masonry that was originally thought to be medieval but turned out to have been added in the 1920s when Wren’s Portland ashlar appears to have been stolen. The wall was repointed with cementitous mortar in the 1950s that is being removed and replaced with NHL3.5 lime.

The Diocesan Advisory Committee (DIA) did raise the question of replacing the wall with ashlar to match the rest of the building, but as the brief was to make essential repairs only it has been decided simply to remove the hard cement, gallet where necessary to fill large gaps and repoint using NHL3.5 lime mortar and coarse sharp sand.

Cecil Brown’s only major variation from the Wren original was the addition of a vicarage apartment in the north-west corner, where a highly ornate vestry was originally located.

Andrew Coles says: “St Lawrence Jewry Church, together with its historic setting, is a microcosm of London’s endlessly fascinating story, from Roman Gladiators to the Great Fire of London, Wren’s rebuilding and the destruction caused during the Blitz. It’s a privilege to undertake a project which will safeguard such an important building.

“Through meticulous archive research and inspection of the historic fabric we developed a deep understanding of the evolution, chronology and history of Wren’s St Lawrence Jewry. Repairs are considered on a stone-by-stone basis and intervention is justified with established conservation philosophy.”

Keith Bottomley, the Chairman of the City of London Corporation’s Projects Sub-Committee, says: “We take our role as the guardian of some of London’s most prestigious historic settings incredibly seriously. We look forward to seeing the St Lawrence Jewry Church fully repaired and conserved to ensure it continues to be appreciated by generations to come.” 

This first phase of the project on the exterior of the church is due to finish at the end of next year. Budgeted at £4million, it is designed to return the Church to a sound state of repair and safeguard it for future generations.

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Producer output prices rise 9.1%

2021-12-15

While figures released today showed the Consumer Prices Index (CPI) rose by 5.1% in the 12 months to November, up from 4.2% in October, inflation in producer prices was even greater. 

The headline rate of output prices showed an increase of 9.1% on the year to November, up from 8.6% in October. Input prices rose 14.3%, up from 13.7% in October.

Transport and fuel were up, but the biggest increase in prices came from metals and non-metallic minerals, up 21.8% in November.

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London Stone Carving commissioned to produce life-size sculptures of Queen Victoria and Prince Albert for the Royal Albert Hall

2021-12-15

Niches in an entrance porch of the Royal Albert Hall on London’s South Bank that have remained empty since the Hall was opened by Queen Victoria in 1871 are to be filled with Portland limestone carvings of Queen Victoria and Prince Albert.

The life-size carvings will be either side of the doors of the North Porch, which was the original royal entrance to the Hall.

And at the South Porch, which was added in 2003, the niches will be filled by bronzes of our current Queen Elizabeth II and Prince Phillip.

The artists chosen to produce the sculptures as part of the Hall’s 150th anniversary celebrations are Queen Elizabeth Scholarship Trust (QEST) scholars.

The Portland stone carvings of Queen Victoria and Prince Albert are being produced by Tom Brown and his colleagues (Josh Locksmith, Tom Nicholls and Sam Lee) at London Stone Carving, while the bronzes will be the work of QEST Finnis Scott Foundation Scholar Poppy Field.

Josh Locksmith, of London Stone Carving, was central to the visual and conceptual design and development of the sculptures as well as the actual sculpting of the clay maquettes (pictured above).

The commissions were awarded following a competition involving a shortlist of seven QEST sculptors.

The Hall as originally conceived by Prince Albert was intended to be called the Central Hall of Arts & Sciences, but by the time it was being built Prince Albert had been dead six years and Queen Victoria gave it his name in her husband’s honour.

The Hall was designed by civil engineers of the Royal Engineers and built by Lucas Brothers. It was always intended that sculptures of Queen Victoria and Prince Albert should fill the niches to the royal entrance and the current project will complete that architectural intention.

The bronzes for the South Porch recognise the Hall’s current patron, Queen Elizabeth II and her late husband.

The plan is for the sculptures to be unveiled in the summer next year.

Deborah Pocock, CEO of the Queen Elizabeth Scholarship Trust, says: “We are so proud that QEST scholars have been commissioned to finally finish the Royal Albert Hall’s iconic façade through the creation of these sculptures and we are extremely grateful to the Royal Albert Hall for choosing to work with QEST in championing British craftsmanship.”

Ian McCulloch, President of the Royal Albert Hall, says: “The Hall is in our temporary stewardship, and it is our duty to ensure it is here to inspire generations to come. I felt that we should commemorate the Hall’s 150th anniversary with something tangible, and these sculptures will finally complete the façade of our glorious Grade I Listed building.

“This anniversary gives us the opportunity to leave a legacy of public art of a high quality and craftsmanship, for which we are honoured to commission the QEST Scholars.”

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Pictured are the London Stone Carving team (left to right) Thomas Nicholls, Josh Locksmith, Samuel Lee and Tom Brown. You can read more about London Stone Carving here.

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Robert Merry

The Merry Month: And a (Robert) Merry Christmas

2021-12-15

As Christmas approaches, Robert Merry contemplates what the post COP26 year ahead holds in store for the stone industry and the world. 

So it’s Christmas again. We made it, dear reader, you and me. Despite the pandemic and global warming with its floods, fires and rising sea levels. Not that we are directly responsible for these, although I suspect we have contributed in our own small way.

But yes, we made it. And this is traditionally the time for reflection on the year nearly over and contemplation for the year ahead.

So what are we going to do next year to change our lifestyle, you and me? Air source heat pumps? Solar panels on the roof? Become vegetarians? Only eat home grown produce in season? Buy clothes made from recycled clothes? Only work on projects that use indigenous stones? It’s a big list to get your meat-free head round next year.

There are manufacturers of adhesives and other chemicals saying they can’t afford to re-test all their products in the face of the new (and already delayed by one year) UKCA accreditation system for British Standards. Some are pulling out of the market altogether. The value of their UK sales is too small for them to bother about, especially as the profits are even smaller.

There is a chance we will become the little ol’ backwater the Romans, the Saxons, the Vikings and the French invaded. They all came and saw, conquered and, ultimately, became part of what it is to be British or were asked to leave – nicely (we are British after all).

We keep digging up artefacts of the Roman occupation as global warming and consequential floods wash away more land to reveal our ancestors’ brick-a-brac and the odd statue.

A return to ‘home grown’ (as it were) could be a huge shot in the arm for British stone quarries.

Except that many of the UK stones cannot be used with current interior specifications. They aren’t suited to wet areas – bathrooms, kitchen worktops or thin internal floors – which are the most popular areas for the use of imported natural and not so natural engineered stone. There are obviously some exceptions – British slate and granite, for instance. But nobody is going to specify British sandstone for a shower floor... are they?

I know of one British quarry owner investing vast sums in opening up another part of their quarry to expand production. They believe the market for their product will increase and they want to be ready to serve; to supply. Good for them. It has to be more sustainable than importing.

So will specifications change to suit a locally supplied stone? Or will clients still import, even if they face rising prices and longer waits for the product? Or will stone just not be used in the same way any longer?

Perhaps developers and designers and the public can off-set the carbon generated by the road and sea journeys of imported stone – or is off-setting greenwash, as some suggest? You can’t help questioning some carbon off-sets. Although tree planting is good if it’s the right tree in the right place, how long is it before a newly planted tree, even the right tree, becomes an effective carbon sink, I wonder?

There are carbon off-set companies to invest in that don’t plant trees. Some offer new technologies to bury, convert or replace carbon. Copenhagen city council has a huge carbon capture factory in the middle of the city and has turned the outside of it into a public park.

But even the leader of the council admits that becoming completely carbon neutral is a pipe dream. It would be too unpopular and effect too many industries, which means re-election would be difficult.

Economics or the future of the world? We have some decisions to make, you and me, about how we live, what kind of air we want to breathe, what we want to leave the next generation.

COP26 in Glasgow has helped emphasise that 2022 has got to be a year of change. We had to do it in 2020 for the worst of reasons. But carbon was reduced, air quality improved, the world was quieter, more peaceful, better in many ways. So I’m up for the sacrifice, for the change of lifestyle, work patterns and travelling less.

Are you, my friend? Is the stone industry? Is the world? We shall see.

Have a great holiday. And here’s to 2022. I’ll see you there.

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3.5m long fireplace head

ARCHITECTURAL MASONRY: Meister Masonry liberates stone

2021-12-14

Throughout the premises of Meister Masonry are signs saying ‘liberating stone’. Here owner Richard Heather and his team talk about how they are doing that.

Meister Masonry has just added two GMM Zeda 1600 CNC monoblocs to its already impressively equipped purpose-designed factory in the old Catbrain Quarry in Painswick, Gloucestershire, which the company has rented on a long-term lease since 1999.

Painswick limestone (as it was known) from the quarry was used for local churches and even went to London, some of it being used for fireplaces in the Houses of Parliament. Meister has supplied stone from some of the blocks that were left in the quarry for repairs at Parliament, but the last blocks were extracted in 1958.

Meister’s 1,900m2 factory was formerly a Territorial Army storage unit. The company obtained planning permission to erect it in the quarry in 2011 and the first saws went in a year later. Before the building was erected, three water tanks were put underground capable of carrying 108,000L of water collected from the roofs of the building and off the concrete. An OMEC water recycling system supplied by New Stone Age delivers 1,200L of clean water a minute through the factory, as reported previously in NSS.

Meister Operations Director Martyn Cuff says until the factory was built and the saws were installed Meister had been buying the majority of its stone sawn six sides from UK and European suppliers. With demand outweighing the supply. Meister decided to bring the sawn six sides operation in-house.

It was always intended to be part of the company’s development to add more saws, although the latest 1600 Zedas were slightly delayed one way or another by Covid. The ‘1600’ refers to the rise and fall (Z axis), which is more than is available on the standard Zedas. The new saws join the previously installed GMM Zeda and Litox, Marchetti Axco and three primary saws – a 3.5m Van Voorden, a Benetti Fast belt saw and a GMM Diama with a 2m blade.

Buying the old TA storage unit kept the price of the new factory down, although it has been double clad to insulate it, both to reduce the noise and to stop water for the machines from freezing.

The quarry is surrounded by sites of special scientific interest (SSSIs) and a golf course, which has sterilised the reserves of stone, at least for the foreseeable future, and brings its own hazards of random stray golf balls dropping in – which encourages those working there to wear hard hats around the site when they are outside.

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‘Bart’, who works in the Meister Masonry banker shop, carves the jambs for the new fireplace.

‘Bart’, who works in the Meister Masonry banker shop, carves the jambs for the new fireplace.

Because the factory was laid out from scratch in a big empty space, the workflow follows a natural progression from primary sawing to finished stone. Some of the stone has to go to the banker masons’ workshops – like the huge new fireplace that was being made from a 17.3 tonne block of Portland limestone when NSS visited.

It is for a private residence in Windsor which was originally built by Meister in 2017/18. The fireplace was inspired by a similar one seen in a French château. Martyn Cuff describes it as a “massive statement”, especially when the frieze that goes above it is completed next year.

The original fireplace was marble and made from five pieces. Meister has produced its version from the single block of “really clean” Portland Broadcroft stone, supplied by Portland Stone Firms. It started off at 5m long, from which has been produced a 3.5m long head and two jambs. The intricate carving has been carried out by hand, with the moulding produced on the five axes CNCs.

The original design had to be tweaked and stretched a little to fit the house it is going into. The fireplace is huge, but so is the house.

The original design had to be tweaked and stretched a little to fit the house it is going into. The fireplace is huge, but so is the house.

Richard Heather, the founder and owner of Meister, says the company’s Catbrain Quarry site is still not quite finished because he wants to lay some more concrete where the blocks are kept outside the factory ready for primary sawing. The blocks currently sit on the old limestone quarry floor, which is dusty when it’s dry and muddy when it’s wet. There are also plans to build a completely new banker shop and next year or the year after Meister would like to install a complete ashlar line. Richard says he is currently talking to Breton about a line that could produce 180m2 of ashlar per shift.

A timely investment

If the expected move towards a greater use of indigenous stone as the result of environmental concerns takes place, it could be a timely investment.

Richard: “We have just tendered for a private residence. The spec is Mocca Crème from Portugal. We have costed it in Bath and Portland stone and, surprisingly enough, it’s less expensive.”

Richard’s interest in stone started at an early age. “I was cutting my teeth on stone at the age of 11,” he says. His father was the head verger of Gloucester Cathedral and Richard liked to visit the masons working at the cathedral. Eventually he joined them, starting a stonemasonry apprenticeship in the masons shop and attending Bath College in 1987.

In 1991 he branched out on his own as a jobbing mason, staying on the tools until 1997 and working from small premises in the centre of Gloucester.

The award-winning Nazrin Shah Centre at Worcester College, Oxford, where Meister Masonry supplied Szerelmey with 75mm thick Clipsham limestone ashlar, quoins and fin detail.

The award-winning Nazrin Shah Centre at Worcester College, Oxford, where Meister Masonry supplied Szerelmey with 75mm thick Clipsham limestone ashlar, quoins and fin detail.

In 1999 Catbrain Quarry became available and Richard snapped it up. It was a mess and took until 2001 to get it habitable. It had previously been used by a salvage company and 2,300 tonnes of waste stone, metal and plastic had to be removed from the site before Meister could move in. Nevertheless, it was an ideal site for a developing stonemasonry business and by 2013 the former TA store had been erected in the quarry and the first saws installed.

Richard incorporated Meister Masonry in 2005. He chose the name because he had reached the status of ‘meister’ as conceived by medieval stonemasons, who saw a progression from apprentice to ‘geselle’ (someone who had skills) to ‘parlirer’ (who had skills and knowledge) and finally to ‘meister’ (having mastered skills, knowledge and creativity).

The investment in machinery was eased by measures the government put in place after the credit crunch of 2008, which meant 20% of the cost of the investment was met by the Regional Growth Fund. “The downturn came just as we finished a successful project, so we were cash rich and in a strong position. Putting the machines in probably would have cost 30% more if it had not been for the recession,” says Richard.

“I decided to invest in the factory because I felt the growth we had achieved up to 2012 wasn’t sustainable without further investment. We had to do something.”

The Meister philosophy is to offer a complete turn-key solution to any stone project, including stone selection, design, manufacture and, if required, installation, although the company is just as happy supplying masonry to other contractors, who it says have confidence in the company because it produces masonry for its own projects and knows what is required on site.

As Martyn Cuff says: “We produce everything to a 3mm joint – our tolerances are pretty much zero. We have a good reputation for supplying stone that can be used straight from the pallet. You start losing money out of a job if what you supply isn’t right.”

Geographical expansion

As Meister’s processing capacity has increased so has its geographical spread. “It evolved,” says Richard. “There wasn’t a conscious decision to expand geographically.”

But having done so has given Meister a good spread of masonry supply only and contracting. As Mike Thomson, the Financial Controller, says: “We hope it gives us an advantage.”

Meister’s contracts vary from residential to commercial and the company has worked with developers such as the Size Group in London, which specialises in high quality residences, and Walter Lilly in Windsor.

Projects have included such prestigious developments as those pictured above – the award-winning Sultan Nazrin Shah Centre at Worcester College, Cambridge, where Meister supplied the Clipsham limestone to Szerelmey, and Hope House in Bath, where Hartham Park Bath Stone and Purbeck were used. And Meister is currently supplying Portland stone for a large redevelopment project in Bayswater, London.

hope_house_meister

Hope House in Bath, where Meister was the specialist stone contractor for the Monks Park and Hartham Park Bath Stones and Purbeck limestone rubble work and some reconstituted stone. Paul Willis, the Project Manager for main contractor J J Rhatigan, praised Meister, saying: “The traditional techniques and complex detailed construction... has called for a stonework contractor with the ability to respond and perceive, something I am pleased to say Meister have excelled at.”

A project just starting at Meister involves the supply of 200m3 of Portland limestone from Stone Firms’ Broadcroft Quarry for a Vetter project. It will be supplied at a rate of 10m3 a week because that matches the rate at which it can be fixed.

Most of the stone Meister works is limestone and 60-70% of that is Portland. However, the company is happy enough to work in sandstone, as it did for PMJ Masonry when it supplied Cove Red from Block Stone for a mosque in Birmingham this year.

The stone originally specified had been Indian, but the Indian factory was quarantined and the stone could not be shipped. At the 11th hour Meister was asked to step in. Cove Red was available from Block Stone’s Block Store and PMJ Masonry asked Meister to turn it round ASAP, which it did.

The Covid pandemic has once again helped Meister with its investment in its latest two Zedas through the Coronavirus Business Interruption Loan Scheme (CBILS) and the Super-deduction on capital allowances. “We perceived the opportunity to invest and hopefully growth will come from that. We are well positioned to take on pretty much anything, manufacturing or contracting wise,” says Richard.

He says business was not interrupted too much by the pandemic. “Enquiries diminished, but the contracts we were working on continued, apart from the brief initial shut-down. The difficult thing was that what would ordinarily be easy, like ordering materials, seemed to take 10 times longer. And if it’s taking longer it’s costing more and margins are hit.”

This year Meister has been back up to full steam and is now looking for two more people to work in the saw shop and three more on the banker to join the 16 people currently employed in the factory and workshops. It would also like to find more fixers, but so would a lot of companies.

The company does its bit to add to the skills pool by always having an apprentice, who is currently Richard’s 21-year-old son, Max. “I would be thrilled if he keeps the business in the family,” says Richard.

As well as Covid making life more difficult, so has Brexit. This year Meister was supplying Caen limestone for one project. Because of the difficulty with transport it considered using its own lorries to collect the stone from the French quarries, but gave up in the end because “the paperwork was ridiculous”, says Martyn Cuff. Eventually a company that was in and out of Europe on a daily basis was able to deliver the stone, albeit at a cost of £2,500 rather than the £1,400 it used to cost.

Nevertheless, Richard Heather believes that whatever difficulties have to be overcome, in general the future is rosy. “I have been in this industry for more than 30 years. It’s got easier. The stone industry has matured. I’m optimistic for the future. It would be great if some of these projects really gave the UK stones a fair crack of the whip. That’s one thing that Brexit and the increase in transportation costs might help.

“I’m not saying we shouldn’t bring in any foreign materials – after all, all our machinery comes from abroad because we don’t make it here – but where a UK stone can be used it should be considered, even if it doesn’t quite fit the budget. Perhaps other aspects should be considered, not just finance.”

The pictures below show Meister Masonry’s factory and workshops in Catbrain Quarry, which is surrounded by SSSIs and a golf course. In the pictures are one of the two new GMM Zeda 1600s; the Benetti Fast belt primary saw; the lathe of the Marchetti Axco cutting balustrade bottles; and some of Meister’s 30 employees in the factory at the headquarters near Gloucester with large chimney caps they have just produced.

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CSCS Smart Check app

CSCS card checking by app from April

2021-12-14

A new app is coming in April for checking all CSCS cards. 

The CSCS Smart Check app will mean all 2.1million cards displaying the CSCS logo can be electronically verified onsite using a smartphone.

The app gives employers a quick, easy and secure way of ensuring everyone has the right qualifications and training for the job they do.

The app will be free to use and available for Apple and Android phones.

Visit cscs.uk.com/smartcheck to find out more about the CSCS Smart Check app.

Benefits of the Smart Check app

Everyone working on a construction site should hold a card displaying the CSCS logo. And the cards should be checked regularly to ensure they are genuine and up-to-date.

However, with 38 schemes offering CSCS cards and many using their own (often incompatible) card checking systems, checking can be complicated, placing an unrealistic expectation on site managers to know every scheme and every type of card available together with the different verification systems used.

Having one app to check all cards electronically at the site gates will make life a lot easier. Whatever card is presented, if it has a CSCS logo it will be compatible with the CSCS Smart Check app.

Just checking

To make sure it is, CSCS is asking for some early adopters to help it test the app ahead of its official launch. If you would like to take part in a pilot programme email the project team at communications@cscs.co.uk.

Over the coming weeks regular progress reports will be issued and CSCS is planning several events in the new year to keep you updated. Further details of these events will be made available on the CSCS website.

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Steve Murphy

Brief in counters: David Coster talks to Steve Murphy

2021-12-14

David Coster, the plain speaking Director of Advanced Stone & Masonry Supplies, which sells Stain Proof and Tenax products in the UK, talks to Steve Murphy, hands-on MD of Planet Granite near Coventry.

David: Quartz, ceramic/sintered or natural stone?

Steve: For job satisfaction and creativity, natural stone. But for ease of manufacture and making money, 20mm quartz jobs all day long.

David: Straight off the machine or hand finished?

Steve: We use a Breton for polishing all our sinks. Everything comes off the machines probably to a standard that for many fabricators would go out. We have the tool manufacturers come and set up the tools for us using Zolllers. We pay extra for that. We still check the quality of everything and hand finish, so I would say probably every sink that comes from us is finished by CNC and still hand finished as well.

David: Physical templates or digital?

Steve: We have been digital templating with LT55s – or LT-2D3Ds, I should call them now – for six years. It was the only way to go really – completely digital. We can edit the drawings. The lads in the factory spend a lot of time on the CADs editing stuff, chopping bits up. If it was a physical template it would be highly inaccurate.

Customers – love them or hate them?

Love them and hate them. Both. I love some and I hate some. You get some customers who are an absolute nightmare. But then, fortunately, every so often you get really, really good ones that make up for it.

What’s going to be your next investment?

Software… for the smooth running of the business. There are various programs on the market now – Moraware, Stone Profit from Capterra, things like that – so we’re going to be investing in that. We have our own CRM system that we have custom built but we’re thinking now more about swapping over to one of the systems designed specifically for stone fabricators. CRM [customer relationship management] is about the whole process. We have our stock on there, our quotations, we’ve got our invoicing on it, our calendar for booking in jobs for fixing and templating. All the information of the whole business is on our CRM. But I think we’re going to move over to one that’s purpose built for stone, that’s tried and tested with bar codes and QR codes. Ours has got a bit clunky after so many years.

With COP26 and Net Zero companies are being told to cut their carbon footprint. Do you have any plans in place?

We are looking at putting solar panels on the roof. We recycle our water. Everything we do is trying to be low energy. The waterjets we have are very low energy.

Have you felt the effects of Brexit?

Steve: The price increases by all the suppliers. Everyone’s put their prices up. Getting stuff is getting difficult as well.

How do you use social media?

I just use Instagram, really. My handle is PlanetGranite_Steve. I post pictures when I see something I think is interesting and, being in the business, I appreciate – something that looks particularly good or a nice material or I’m proud of the lads for what they have done. I won’t put a white, L-shape quartz job up with a cut out for a sink and a hob because to me it’s not showcasing our ability, it’s just something we do. I probably post a picture once or twice a week, but I always try to make sure I took an all-right photo on my phone and it’s something to be proud of that the lads have achieved.

What sort of level of production do you achieve?

We don’t get easy jobs here. People say they’re doing 20 jobs, 30 jobs a week but I don’t believe for a minute they’re doing £6,500-£7,000 jobs. I think they’re talking about £1,500-£2,000 jobs. We do jobs that have window cills, full height splash backs, mitred end panels, all sorts. That’s completely different to an L-shape.

What trends do you see in materials. Have we reached peak quartz?

I definitely see natural materials making a come-back – most definitely over the past 12 months. Nice big granite islands and book-match wraps. We have just done a lovely Panda White and another one was Honey Onyx. That was nice. Blue Roma. I don’t how many Blue Roma quartzite jobs we’ve done but I bet it’s 20, maybe more. I think we might see some back-lit onyx making a bit of a come-back next year. And people using real marble. When you’re working with real Calacatta you can definitely see the difference. Have we seen the back of quartz? Yeah, maybe. The white quartz with a grey vein in it might go the way of the sparkly black. Maybe there’s going to be a change.

When you look to the future do you think it will be worse, better or the same?

The future is going to have to be better than the past two years. We spent the whole of Covid investing in a whole host of new machinery and new buildings. We’ve got our Robo Sawjet and two other robots, a bridge saw, another edge polisher, two more buildings. We have spent Covid preparing for coming out of it, really.

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work_experience.jpeg

Complete this questionnaire to help school leavers choose a career in construction

2021-12-14

To complete the survey to help develop the most useful work experience ‘tasters’, CLICK HERE 

As reported at the Natural Stone Industry Training Group (NSITG) meeting last month (November), the Construction Industry Training Board is developing ‘taster’ work experience opportunities in construction for youngsters considering what route to take as they conclude their time at school.

Claire Wallbridge, the NSITG Training Officer, has asked stone companies, especially contractors, to help deliver these work experience ‘tasters’ by offering opportunities for youngsters to work on their sites.

All the youngsters will be older than 16 so they will meet health & safety requirements, and participating will enable contractors to meet 106 requirements for social values, which is useful as contractors are often required to include apprenticeship placements without too much consideration of what that involves for the contractor.

In order to develop these ‘tasters’ the CITB would greatly appreciate some input from the industry about how best to showcase opportunities for working in construction, all sectors of which are currently crying out for more employees.

It is looking for input to help it understand:

  • the current offer
  • what makes a good taster/work experience session
  • how best to showcase opportunities in construction to the widest possible audience
  • the challenges employers face when offering these opportunities.

The survey takes about 10 minutes to complete (perhaps a bit longer if you give particularly thoughtful responses). It is at https://citb.researchfeedback.net/s/jd3t7g.

CITB wants as many responses as possible in order to identify common themes. It will then develop ‘how to’ guides for tasters and work experience covering all the challenges identified. This will be available as a free download for companies to use in order to offer work experience and tasters.

Precisely what the pack will contain depends on the feedback, but it is intended to include all the information a firm will need to help it offer the best experience for the youngsters taking part, both to encourage them into the industry and to retain them.

The pack is likely to include a timetable or tick list identifying areas to be covered and providing a record that they have been covered. It might also include information about the facilities and considerations required for the youngsters during their placements.

But precisely what it includes is down to those who complete the questionnaire – and the more who do so the more the resulting material is likely to contain what you need. So, once again, the link to the survey is: https://citb.researchfeedback.net/s/jd3t7g.

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Responsible sourcing pledge

Stone Federation calls on members to sign up to new 'Responsible Sourcing Pledge'

2021-12-13

Stone Federation Great Britain is calling on its members to sign up to a new 'Responsible Sourcing Pledge' to demonstrate their commitment to sourcing stone ethically and sustainably. 

The Federation wants its members to sign up to the Pledge to give the industry's customers another reason to turn first to Stone Federation members for all their stone requirements.

The Pledge requires firms to commit to an up-dated Stone Federation Sustainability Statement and to start their journey on the Ethical Stone Register.

The Sustainability Statement was first published in 2012. It laid out the Federation's position on sustainable procurement and detailed the expectations it had of its members in this regard. Now the statement has been updated and you can read the latest version here.

In 2016 the Federation launched the Ethical Stone Register in response to the Modern Slavery Act 2015 (which came into force in 2016) and issues of sourcing materials responsibly. The Register provides independent verification of a stone company's commitment to eliminating modern slavery from its supply chain and sourcing materials with environmental responsibility. 

Now comes the Responsible Sourcing Pledge, which is aimed at material suppliers, specifiers, consultants and contractors, because issues of ethical and sustainable sourcing require a commitment from the whole supply chain. 

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Website
http://www.limestoneuk.com
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WD7 7HU
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019238 55774
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Limestone UK Ltd
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Ivorys Business Centre
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Harper Lane
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England
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