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stoneCIRCLE completes latest project with artist Susanna Heron

2023-12-20

Stonemasonry company stoneCIRCLE has completed its fourth project with artist Susanna Heron. The work called Esquina (which means outside corner in Spanish and Portuguese) is situated in the extension to Furness Lodge, Emmanuel College, Cambridge.

The work is roughly 2300mm long by 1700mm high and is made from Ancaster Hard White, a British limestone from Lincolnshire in 100mm thick blocks with the base stones in Cadeby, another British limestone. Susanna oversaw all stages of the project and the team worked with her 2D file with a list of depths that the stone has to be cut to. The work was then carved on the Omag machine before being taken to have the sharp corners chiselled by hand before being installed by stoneCIRCLE.

Susanna was commissioned to make the work by Emmanuel College, and worked with Stanton Williams, the site architects for the new college buildings to select a location for the work. She chose the external corner of the lodge as the sun traverses the area catching both faces, allowing her to create a shallow relief providing a light sensitive surface that is continually changing. This is one in a series of drawings carved in stone in negative relief that Susanna has been creating for over 30 years, and she is fascinated by the interplay of light and shadow, especially when making a site specific work. The contractor for the project was Gilbert Ash.

Steve Vanhinsbergh, director of stoneCIRCLE said: “We enjoy doing Susanna’s work because it’s unique, and we work very closely with her; she is very involved with the team.”  

Learn more about the project by watching this video by Ross Harrison.


 

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Robertson Granite takes over Sam Jacob Memorials in Gainsborough

2023-12-20

Robertson Granite, the specialist memorial masons established in 1876 has announced it has taken over Sam Jacob Memorials in Gainsborough. This is the latest acquisition for Robertson Granite which already operates twenty outlets in Scotland and a further 10 in England.

In addition, it owns a substantial manufacturing facility where craftsmen take time to make, polish, carve and letter memorials using a combination of modern machinery and traditional hand crafts.


 

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New £5 million fund to help restore historic UK buildings

2023-12-19

Twelve UK towns and cities are to benefit from a new £5 million fund to help communities restore their disused and at-risk historic buildings. This funding includes support for organisations in Medway, where a Grade II-listed former hospital mortuary will be turned into a new community space, Derry/Londonderry where work is focused on restoring a number of heritage buildings within Derry/Londonderry’s historic walled city and Glasgow where work will focus on revitalising the city’s rich heritage.

Funds are being awarded as part of a new partnership between the National Lottery Heritage Fund and charity the Architectural Heritage Fund, to expand the Architectural Heritage Fund’s Heritage Development Trust model across the UK following the success of a pilot programme in England.

The programme has already supported seven Heritage Development Trusts to repair, restore and reuse at-risk buildings in their local areas, including not-for-profit Valley Heritage in Bacup, Lancashire. Last year, Valley Heritage restored an empty Victorian bank building into a new co-working space and housing for homeless young people. Meanwhile in Sunderland, Tyne & Wear Building Preservation Trust has transformed a row of Georgian merchants’ houses once threatened with demolition into a music venue, coffee shop and bar.

The 12 new Heritage Development Trusts will also operate in areas such as Leicester, Luton and Haverfordwest, and they will each funding of between £55,000 and £70,000 a year to acquire and redevelop a pipeline of local historic buildings. The trusts can also apply for grants to support early project development, and will be given guidance from consultants and mentors to develop their skills and knowledge alongside peer-to-peer support to expand their network of contacts.

Matthew Mckeague, chief executive of the Architectural Heritage Fund, said: “Heritage has a lot to offer the future of the UK’s places and people. Bringing old buildings back into productive use will protect our country’s rich architectural past while creating important new homes, workplaces and community and cultural venues. We’ve already seen the many benefits this work can bring to communities across the country, including through the success of our first Heritage Development Trusts across England.

“Our partnership with The National Lottery Heritage Fund is an important commitment to continuing this work in 12 more areas of the UK by giving more people the funding they need to work together to save and restore their most historic and at-risk local buildings. We’re very grateful to The Heritage Fund for this partnership, and to National Lottery players for making it possible.”

Eilish McGuinness, chief executive of The National Lottery Heritage Fund, said: “As the UK’s largest funder of heritage, we collaborate with organisations which share our vision for heritage to be valued, cared for and sustained for everyone, now and in the future.

“I am delighted that our £5 million grant funding is supporting the expansion of the Heritage Development Trust programme across the UK – stretching from Medway to Glasgow. This partnership with the Architectural Heritage Fund  is supporting communities, charities and heritage groups in 12 towns and cities, to develop plans for the transformation of at-risk historic buildings – boosting pride in place, connection to the past and investing in the future."

 

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Australia prohibits use of engineered stone

2023-12-18

Within the past seven days, Safe Work Australia CEO Marie Boland has issued a statement surrounding the prohibition of engineered stone under the model WHS (work health safety) laws to protect thousands of workers from respirable crystalline silica. However, until the new legislation comes into effect, workers and businesses can continue to work with engineered stone in a controlled way, as detailed in the model WHS Regulations.

Exposure to silica dust from engineered stone has led to a rapid increase in the number of workers developing the serious lung disease silicosis in Australia and Safe Work Australia will now draft amendments to the model WHS Regulations. The amendments will then be implemented in each jurisdiction’s WHS laws. Safe Work Australia will also develop a national framework to ensure anyone working with engineered stone products installed prior to the prohibition is doing so safely.

Boland said: "Workplace exposure to respirable crystalline silica has led to an unacceptable increase in the number of cases of silicosis and other silica-related diseases. Expert analysis shows that silica dust from engineered stone poses unique hazards and there is no evidence that low silica engineered stone is safe to work with. This prohibition will make Australian workplaces safer and healthier."

Following this, in the US, the Los Angeles Times reported that: "the deaths of young workers who cut kitchen and bathroom countertops prompted a state board to back emergency safety measures Thursday aimed at preventing silicosis, an incurable lung disease that has risen along with the booming popularity of engineered stone."

The article cites goes on to state that site regulators estimated that 800 of the industry’s more than 4,000 workers could end up with silicosis if California failed to take protective action with up to 160 likely to die of the disease.

It is expected that these temporary rules adopted by the California Occupational Safety and Health Standards Board will be introduced by the end of December 2023 and will aim to provide clear requirements for workplaces using engineered stone. These rules include: the use of water during stone cutting; the provision of RPE; banning of sweeping dry dust that may contain silica and a mandate requiring the employer to report any cases of respiratory disease – and in cases where premises are deemed too dangerous for workers, operations will be shut down.

 

 

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Moulton College student to appear on popular BBC show

2023-12-12

Moulton College Stonemasonry student Louise Regan is set to appear on the new series of BBC's Make it at Market on 14 December.
 
The show is presented by Dom Chinea alongside a team of business and craft experts who work together to help budding entrepreneurs make a living from their hobby. Louise stars alongside a host of other artists and crafters in the series. 
 
Louise, who is studying for her Level 3 Stonemasonry qualification, was encouraged to take part in the show by a fellow Moulton College student. After meeting with the show’s makers, Flabbergast TV, Louise impressed producers with her talent and was invited to take part.
 
Filming took place over the summer at Waterperry Gardens in Oxfordshire, with Louise showcasing her abilities by creating pieces crafted from Ancaster stone. She also had the chance to meet with Dom Chinea and a team of business and craft experts, receiving mentoring support and advice on how to transform her hobby into a full-time career. She is also sharing her knowledge offering stone carving starter courses, introducing beginners to the craft.
 
Louise said: “I learned so much on the show and am excited to put this knowledge into practice and kickstart my career. Stonemasonry is an important skill that should be retained and supported to help preserve the UK’s history and culture and I love being able to shine a spotlight on it.”
 
Corrie Harris, principal and CEO of Moulton College commented: “We are delighted that Louise’s immense talent is being recognised and all that she has achieved so far. We can’t wait to tune in to Make it at Market to see how she gets on."
 
*Make it at Market will air on 14 December at 4:30pm on BBC One and iPlayer.
 

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Caesarstone present new Environmental Product Declaration

2023-12-12

Caesarstone has announced its first certified Environmental Product Declaration (EPD) report in a bid to be transparent on the full environmental impact of its products, including the surfaces’ impact on climate change, ozone depletion, land use, and water use.

In addition, the company also produces yearly Environmental, Social, and Governance (ESG) reports and holds verified Declare label status. It also offers Lifetime Warranty, has earned ISO 14001 (environmental management standard) and ISO 9001 (quality management standard) and NSF (public health and safety) certification.

Edward Smith, managing director for Caesarstone UK and ROI, says: “Caesarstone is committed to protecting and sustaining the environment, and we strive to conduct our business in a manner that reduces strain on the planet and all ecosystems where we operate. Receiving an EPD certification is a key milestone in this sustainability journey, helping to further guide Caesarstone and our customers to understand the environmental effects of our products in an even clearer way. It marks an important step in our eco-friendly vision and forges our path towards a more sustainable and healthy future.”

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Winners of the 2023 Duke of Gloucester Awards announced

2023-12-08

This winners of the 2023 Duke of Gloucester Awards, sponsored by the Masons’ Company Craft Fund were announced during a ceremony at Mercers' Hall in the City of London on 6 December.

The biennial awards were introduced to encourage high standards in all aspects of the craft of stonemasonry with awards presented by His Royal Highness Duke of Gloucester. Awards are divided into two categories reflective of experience levels – Category 1 is awarded to individual masons with between two and 10 years' experience post qualification (Level 3 or equivalent) while Category 2 can be awarded to individual masons or small teams of masons with no time limit on experience post qualification. A further Gold Medal (a joint award between the Worshipful Company of Masons and the Stone Federation of Great Britain), honours the lifetime achievements of an individual whose contribution to the industry has been acknowledged by their peers.

Category 1
Rachael Wragg was Highly Commended for her portfolio of work that included the Lincoln Cathedral Chapter House quatrefoil panels project. Rachael undertook template making, casting and sketching of the ball flower carvings for a piece of significant replacement carving at the cathedral. William Hague of Matthias Garn workshop was Commended for his work – notably a challenging project at St Mary's church in Beverley. Coming later to the craft, William showed a determination to retrain as a stone mason with particular interest in the heritage sector.

Category 2
London Stone Carving Ltd comprising Tom Brown, Sam Lee, Josh Locksmith and Tom Nichols received Excellent for their two life sized statues of Queen Victoria and Prince Albert to commemorate the 150th anniversary of the Royal Albert Hall.  William Davies was awarded Highly Commended and his application included a range of projects including the installation of bronze busts of Lord Dowding and Sir Keith Parks and plinths for the Battle of Britain Memorial Trust and the relocation of the Temple Bar.  Samantha Peacock was Commended for her portfolio submission including Wells Cathedral medieval clock pedestals, the conservation of Wells Cathedral West Front figures along with examples of tracery and glazing repairs.

The Duke of Gloucester Gold Medal
Architectural sculptor and stone carver, Tim Crawley was awarded the Gold Medal. As a sculptor, he designs original work for new and period buildings, both by drawing and modelling, for production in stone, marble, and bronze. As a carver, his work is in restoration, that is the renewal of ornamental carvings of all periods. He is accustomed to running a large workshop and has taught and lectured on the subject at venues including: The Georgian Group, The Pugin Society, Friends of War Memorials Conference, Birkbeck College and The Donavan Purcell Memorial Lecture.

 

 

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Considered cleaning

2023-12-04
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Spencer Hall of Spencer Hall Historic Building Conservation discusses the benefits and considerations of cleaning stone
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Spencer Hall of Spencer Hall Historic Building Conservation discusses the benefits and considerations of cleaning stone

Stone cleaning is an important process when undertaking conservation work and is a key tool in the conservators’ armoury in both preventative conservation and building maintenance. Cleaning doesn’t simply help to improve overall appearances, but more importantly, can help remove potentially harmful atmospheric pollutants, which can damage stonework irreversibly. Cleaning can also help to expose further existing/potential damage and identify masonry requiring repair or replacement, as biological growth can be disguising and will harbour moisture, which in turn can lead to accelerated decay.

Consideration should however always be given to the level of clean that is to be achieved. It is important that we do not over clean and strip stone of all its chronology, and so a judicious approach should always be undertaken. This can be difficult to define sometimes, as the ‘correct’ level can be somewhat subjective. As always, good communication is the key to understanding client/stakeholder expectation and the context and significance of the work understood, as these will help define what is best for the individual object, whether building, sculpture or monument.

Cleaning trials are always advocated in advance to establish the level of clean that is both achievable and the most appropriate.

Doff

The Doff is perhaps the most commonly used brand name for building conservation specific superheated pressure washers. It was the first system to be widely used and so much like use of the word ‘Hoover’ has become synonymous with conservation steam cleaning. It is by no means the only brand however and other manufacturers (such as Thermatech and Torick) have since emerged in the market and have fine-tuned alternative systems. They are NOT pressure washers as one might use on say, a patio etc. The advantages of the Doff as a piece of technical machinery, is that both pressure and temperature are fully controllable – allowing the use of cold water at minimal pressure to be used all the way up to a constant steam temperature of 150 degrees at pressures of up to 90 bar, giving a wide range of flexibility.

Jos

Like the Doff, Jos (pronounced ‘Yoss’), Vortech and Torc are variants of the same machine and work by very different principle to the Doff. The Jos has been a cleaning tool for 30+ years in conservation cleaning and was developed by German engineers. Vortech is an English alternative, but works in a similar manner. They all operate on the principle of water under pressure being applied through a nozzle to the face of masonry in a vortex. This swirling vortex sweeps across the surface and very gently washes/abrades the surface. A range of aggregates can be added to this vortex to increase the effectiveness of the clean. These aggregates are rated on the Mohs scale (which measures hardness) – a ‘hard’ material being something like corundum powder (9 Mohs) through to a ‘soft’ material like talcum powder (1 Mohs). The Mohs scale is a purely ordinal scale and as such, corundum (9) is twice as hard as topaz (8), but diamond (10) is four times as hard as corundum. The ‘normal’ material used however is Calcite powder, which is rated 3 on the Mohs scale. As with all methods here, care must still be taken not to over-clean and potentially damage the masonry and this is very much down to the condition of the substrate, the choice of aggregate used and most importantly, the skill of the operator.

 

Nebulus cleaning conducted at the Royal Academy
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Nebulus cleaning conducted at the Royal Academy

Nebulus cleaning

Nebulus water cleaning is perhaps the most natural and subtle method of cleaning, as the process replicates rainwater running over the surface of the building which gradually rinses away surface dirt. The method by which this is completed relies on a set of nozzles being set up across a proportion of the façade (working from top down) and leaving them to run continuously for a period (which can be anything from 10 minutes to several days, depending on level of soiling). The surface is then lightly scrubbed, and this agitating action removes the saturated accretions. Whilst this can be very effective as a good overall clean, it does rely on significant amount of water use and does not target problem areas, meaning that it will often be used in conjunction with one of the other methods listed.

Micro air-abrasion

Not unlike the Jos, micro air-abrasion systems work by forcing air through a compression chamber into which abrasive particles are placed. The air carries said aggregates down the hose and out via a nozzle onto the area in question. Type of aggregate, pressure and the quantity of abrasive used are the three main factors which control the effectiveness of this equipment. Unlike the Jos however, no water is utilised. This is often used to greatest effect on small delicate sculpture in a studio environment, although larger scale equipment is available on the market for building façades. In the wrong hands, this could be as damaging as sandblasting and so only a practitioner who understands the fundamentals of its use should be tasked with its deployment.

Chemical cleaning

Cleaning with chemicals is a wide field that can incorporate everything from mild detergents through to strong acids and alkalis. Acid and alkali cleaning has fallen out of favour in recent years and for good reason. High strength acids will react adversely with Calcium Carbonate (CaCO3 - limestone) and also have the potential to damage both brickwork and some sandstones. Strong alkaline solutions can conversely be linked to the formation of salts on both stone and brick. In my opinion, the use of either on natural stone is probably best avoided. The cleaning of granite, brickwork and terracotta may sometimes be appropriate, but great care and consideration will need to be imposed and a suitable number of trials completed to establish the best approach. As with all aspects of cleaning, low strength percentages should be employed first and increased only if deemed absolutely necessary. Ammonium carbonate is a mild alkaline cleaner and is often used held in a clay medium (the process of which is described in greater detail below) to soften black encrusted clinker. It works by reacting with Calcium Sulphate (CaSO4) on the blackened surface and forms both Calcium Carbonate and soluble Ammonium Sulphate (NH4)2SO4 which can be rinsed away easily with the addition of water (H20) and light scrubbing.

 

Ammonium carbonate poultice used at Windsor Castle
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Ammonium carbonate poultice used at Windsor Castle

Poultice cleaning

Both ‘clean’ water and chemical poultices can be used to good effect in cleaning and lifting staining. Poultices work by drawing out the stain using capillary action. The most common poultice medium used is Sepiolite (a clay powder), although paper pulp is often added at 50:50 to produce a highly absorbent and malleable mixture that doesn’t dry out too quickly. Sepiolite is a relatively inert Magnesium Silicate and is often favoured as a medium in poulticing by conservators on stone sculpture. Another type of poultice popular in conservation cleaning to stonework is EDTA (Ethylene Diamine Tetra-acetic Acid), a chelating agent which breaks down organic binders. The common form of this poultice is where the product is bound in a naturally produced latex (commonly containing small amounts of ammonia). The ammonia acts as a useful cleaning agent in its own right and triggers the curing of the rubber once exposed to air. This cured latex film can then be easily removed by hand, without the use of water and as both surface based dust and imbued dirt lifts with it, this removal results in a cleaned surface (often just needing a damp wipe down following). This method was used to great effect to the interior of St Paul’s Cathedral during the major restoration in the early 2000s and is still applicable today.

 

An example of laser cleaning trialled to friable decorative stonework
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An example of laser cleaning trialled to friable decorative stonework

Laser cleaning

The word L.A.S.E.R. is an acronym for Light Amplification by Stimulated Emission of Radiation.

Laser can be used to clean carbonation/sulphation from a variety of substrates (limestone, sandstone, marble, terracotta etc) in a very controlled manner. Traditionally it has been most suited to working on delicate material in a workshop environment, but advances in technology have seen this now crossover into its successful use on site. There are still however limitations, due to scale of operation and in turn cost, but this is getting far more commercially viable year on year. Safety issues are of course paramount. Laser can damage retinas from a considerable distance away, so light shielding around the working area is essential. All adjacent areas MUST also be well signed to avoid people unexpectedly chancing across it in use. Goggles must be worn and these are specific to the wave length of laser being used and so guidance must be sought. Trials should of course always be encouraged to establish suitability and results are often influenced by nature of substrate, the level of soiling and other environmental factors. The control offered by laser cleaning enables the conservator to remove unwanted layers without over-cleaning the valuable surface of the stone, meaning patina, fine surface detail, tool markings and important surface coatings can be preserved. Laser systems provide the conservator with an extremely gentle method of cleaning from very fragile surfaces without any direct physical contact.

Further to stone cleaning it is often necessary to reassess condition. If losses to joint material have occurred or friable material is removed, these areas should be reassessed before reinstatement.

To recap, when considering cleaning stone it is important to try and achieve a consistent finish that meets expectation but does not strip the object fully of its integrity. A balance should ideally be sought between removal of dirt and detritus and retention of some of the accumulated patina which is in keeping with the age of a piece. Over-cleaning will often be viewed as ‘damage’ by many in the conservation world and so trials should be completed in advance to an area where they can be evaluated without detrimental impact on the overall finish.


Spencer Hall ACR IHBC MCIOB

Spencer benefits from 30 years’ experience working in the heritage industry during which time he has worked for many of the country's leading conservation companies. He has been involved with some of the highest profile schemes across the UK, working on buildings of national and international importance. In the 90s, he completed his post graduate studies in conservation and is now an ICON-accredited Conservator-Restorer, a Full Member of the IHBC and a Chartered Construction Manager (MCIOB). In 2020 he formed Spencer Hall Historic Building Conservation (SHHBC Ltd) which provides a pragmatic approach to the conservation and restoration of a wide range of historic building types and materials. The company provides solutions in line with the highest conservation standards. SHHBC is regularly commissioned on a portfolio of projects across both private and public sectors by property owners, surveyors, specialist contractors, conservation architects and trusts/organisations.

spencer-hall.co.uk

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A slice of Italy in Wales

2023-12-04
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With a stunning coastal location, the owners of this property in the Mumbles wanted a contemporary kitchen design with a touch of glamour

The kitchen is often considered to be the heart of the home and this was certainly the case with this detached property in the affluent suburb of Mumbles in Swansea. Raum Architects, also based in Mumbles were tasked renovating the entire property to create a family home with plenty of sociable spaces and the Cardiff office of Elementi Cucina were tasked with the kitchen.

Every element of this kitchen is bespoke – from the sink to the brass cupboard doors with an aged patina effect
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Every element of this kitchen is bespoke – from the sink to the brass cupboard doors with an aged patina effect

Known for working with high-end suppliers, creative director Katie Lusty of Elementi Cucina chose to work with Italian Luxury Surfaces in Berkshire who are the official distributor of Stone Italiana.

“We actively push the Stone Italiana product to our clients because of its food safety credentials and its ethical values. The feel of the product is far superior to others on the market and you can tell the stone content is higher,” said Katie.

The client wanted a light, airy and reflective aesthetic and it was decided that the worktops, splashbacks and kitchen waterfall island would be created in ‘Golden’ from Stone Italiana’s Marmorea engineered quartz collection. Available in slabs, it has solid veining like marble but offers a more sustainable alternative and Italian Luxury Surfaces’ sister company, Classico Marble then fabricated these bespoke elements in its workshop prior to installing them.

This look was then enhanced with metallic accents – a gold-effect Quooker tap and bespoke brass doors from Quirky Interiors in St Albans offset with black metal handles. Facing this, on the waterfall island, warm wood doors are coupled with modern brass handles to create a sleek yet cosy feel to the house. A further sink can be found in the hidden pantry and features a bold red tap – a playful touch (see below).

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